Bushman Posted October 31, 2020 Share Posted October 31, 2020 Finally took a week off work, found a mate with a dry barn with a 4 post lift and a full engineering shop in it and got on with my replacement exhaust. stainless cat-less big bore headers (as one of mine had a 2 inch crack in it and the other one had a rattley heat shield), modified original style mid pipes to 200 cell sports cats, 60 degree 3 inch bore bends into 3 inch bore 12 inch long weld on SS silencer cans to my homemade 4.5 inch twin tails. Really happy with it all till I started it. lovely burble on tickover, a tentative blip, yep I thought, thats ok, so I ventured out on a test ride. 2000 rpm its mindnumbing loud, really bad drone until about 3000 rpm where it sounds beautiful and quieter. but as soon as I ventured up the revs, its LOUD, VERY LOUD. think I will have to put a inner baffle tube into the can outlets going into the tail pipe. probably needs a re-map too as I suspect it is over fueling. work in progress, finally. IMG_2709.HEIC IMG_2715.HEIC 1 Link to comment Share on other sites More sharing options...
Founder Beanoir™ Posted October 31, 2020 Founder Share Posted October 31, 2020 Wow! I need to hear this! Did you sort your other engine related issue out in the end mate? Link to comment Share on other sites More sharing options...
Bushman Posted November 2, 2020 Author Share Posted November 2, 2020 Hi Nick. on the trip home from the barn, it didnt throw up the constant CES light errors or want to drop onto 4 cyls at low revs., but was only a 10 mile sedate journey. Ive changed two of the lambda sensors and will probably replace the other two as well, (it needed oxy/act torch heat to get them all out). I suspect that some of my issues have been knackered cats and dodgy lambda sensors and having a large crack in one of the headers would not have helped. needs a proper drive to bed the pipes in and for the ECU to 'learn' the new setup. I will probably get it remapped as well, funds permitting. hopefully the pipes will soot up and quieten down a bit too, if not, I will have to wrap them in fibreglass woven tape, from the headers back to change the resonance frequency. Link to comment Share on other sites More sharing options...
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